Components of a High-Temperature Sintering Furnace
A high-temperature sintering furnace mainly consists of:
- Heating Chamber – Constructed from refractory materials such as silicon carbide, magnesium oxide, and aluminum oxide.
- Electric Heating Element – Typically made of nickel-chromium alloy wire.
- Furnace Body – The exterior is made of iron sheets, often coated with wrinkle paint for insulation and durability.
- Furnace Door – Equipped with a small observation window containing a transparent mica sheet to monitor internal conditions.
- Automatic Temperature Controller – Ensures precise temperature regulation during the sintering process.
- Thermocouple – Measures furnace temperature accurately.
Working Principle
- The furnace door is closed during operation, and opening/closing is convenient.
- The automatic temperature controller is based on a vacuum tube high-frequency oscillation circuit. A storage coil is coupled appropriately to fix the oscillation frequency.
- The storage coil, together with the thermocouple, provides an accurate temperature reading. A small metal flag on the pointer indicates when the desired temperature is reached.
How temperature control works:
- When the furnace reaches the set temperature, the coupling between the flag and storage coil stops the oscillation. This changes the polarity of the tube’s current, triggering a relay that cuts off the heating element’s power to prevent further temperature rise.
- As the temperature drops, the flag decouples from the storage coil, restoring oscillation and reactivating the relay. This allows the current to resume, gradually reheating the furnace.
- This on/off cycling of the current automatically maintains the furnace at the set temperature.
Adjusting temperature during operation:
- If the temperature decreases: Turn off the power, move the control knob left to the new set temperature, then reconnect power.
- If the temperature increases: Turn the control knob right to the new set temperature. The furnace can then continue to heat to the desired level.